SaturnFans.com
saturnfans.com - classifieds - forums


Go Back   SaturnFans.com Forums > Models > Saturn S-Series > S-Series Tech

Reply
 
Thread Tools Display Modes
Old 02-03-2023, 05:07 PM   #1
Banksy
Member
Banksy is a glorious beacon of lightBanksy is a glorious beacon of lightBanksy is a glorious beacon of lightBanksy is a glorious beacon of lightBanksy is a glorious beacon of lightBanksy is a glorious beacon of light
 
Join Date: Oct 2019
Posts: 51
Default 97 SL1 gushing fuel please help

I have a 1997 SL1

The fuel line shown below had melted to the side of the engine and when I pulled it off started gushing fuel.

I’m wondering if there is a way to either repair the line using some kind of kit or if it can easily be accessed for replacement.

I’m stranded at work currently and have a lot of tools, just am not sure where this line goes.

It’s the line located right next to the line for the fuel filter

See photos below.

https://imgur.com/a/n4hMdxy
Banksy is offline   Reply With Quote
SaturnFans.com Sponsored Links
Old 02-03-2023, 06:13 PM   #2
billr
Master Member
billr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to behold
 
Join Date: Jul 2013
Posts: 7,262
Default Re: 97 SL1 gushing fuel please help

Something like below should do it; available at most any nearby FLAPS.

It isn't easy to get those barbs into the plastic fuel line tubing. Lube it with some oil, and you may have to heat the plastic tube a bit. Boil a cup of water (or buy hot coffee) to dunk the tube ends into.

https://www.napaonline.com/en/p/SME0...ressionRank=24
billr is offline   Reply With Quote
Old 02-03-2023, 06:33 PM   #3
fdryer
Super Member
fdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond reputefdryer has a reputation beyond repute
 
fdryer's Avatar
 
Join Date: Jan 2006
Location: NYC
Posts: 45,947
 

2003 L-Series 3.0L Sedan
Default Re: 97 SL1 gushing fuel please help

The plastic fuel line is hard nylon. When factory assembled with preset bends, they're relatively soft and easy to push onto barbed fittings. Unfortunately, after a few years of weathering, service manuals describe heating it to soften it and make it pliable for disconnecting/connecting. My brake vacuum boost uses the same hard nylon and when I attempted to remove it from the intake manifold fitting, it cracked. Short of torching it to soften it, it wouldn't budge. I jumped thru hoops reconfiguring the line because Saturn in their infinite wisdom decided to make each end fitting different. .

If you can heat nylon tubing to the right temperature, it should come off the fitting or as suggested, cut away damage and see if a brass coupling will fit. I don't remember the inside diameter but Saturn uses several sizes. If you can splice in a coupler, be sure to use worm clamps. You don't want high pressure fuel spraying from a repair (35-50 psi?). Heating nylon fuel tubing allows it to form tightly onto barbed fittings as it shrinks tightly from factory assembly without needing a clamp.
fdryer is offline   Reply With Quote
Old 02-03-2023, 08:38 PM   #4
billr
Master Member
billr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to beholdbillr is a splendid one to behold
 
Join Date: Jul 2013
Posts: 7,262
Default Re: 97 SL1 gushing fuel please help

I gotta ask... what part of the engine did that line touch to melt it??? The only thing I can think of hot enough to do that is the exhaust manifold/pipe, and that stuff is a long way away from the fuel line.
billr is offline   Reply With Quote
Old 02-07-2023, 10:30 PM   #5
TomM96
Master Member
TomM96 has a spectacular aura aboutTomM96 has a spectacular aura about
 
Join Date: May 2004
Location: Long Island, NY
Posts: 2,243
Default Re: 97 SL1 gushing fuel please help

The hot water dip may work.

Else, you might try a "heat gun" (blows hot air, usually from
AC mains fed resistance heater), like an industrial strength
'hair dryer', for other purposes.

[probably some day Dorman/Help will market a splice kit
for the nylon lines, which are fine while they are intact]
TomM96 is offline   Reply With Quote
Reply

Bookmarks

Tags
fuel


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Sl1 vs Sl2 Trim Verication + New Car Gushing Blitzedkip S-Series Tech 6 06-19-2020 05:06 PM
SL1 gushing coolant john92saturn S-Series Tech 6 10-28-2015 10:28 PM
98 SL2 oil draining (gushing) from under valve cover! ShawnV S-Series Tech 18 07-25-2012 09:52 PM
02 sl1 overheating gushing coolant and throwin codes Loanshark S-Series Tech 17 06-02-2012 08:18 PM
Fuel Pump 2011: PT3 - Bosch Fuel Sending Unit Part Number? x-angel S-Series Tech 4 03-23-2011 12:34 PM


All times are GMT -4. The time now is 02:53 PM.

Advanced Forum Search | Advanced Photo Search


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2023, vBulletin Solutions Inc.
SaturnFans.com. The Saturn Enthusiasts Site.