Forum: S-Series Tech
11-12-2017, 11:45 AM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
I waked up at at 7 am and removed the wheel to check the links. I found that the locking nut on one of the the tie rod ends was loose. I have tightened it and now it feels better. There is still...
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Forum: S-Series Tech
11-11-2017, 09:55 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
That's really good news. I worry about wearing out the sycronizing ring. I guess i will see what happens. :) How long will it take to get better? I feel very good now.
Thank you.
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Forum: S-Series Tech
11-11-2017, 07:44 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
well,
I think the cylinders have survived the shipment relatively well. With the new cylinder assembly, I can put it into the first gear but it is still difficult. It is not normal and I kinda feel...
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Forum: S-Series Tech
11-05-2017, 03:07 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello, I reset the pressure plate and install the clutch. I mounted the transmission but have not torqued them yet. I will torque the bolts when rains stops.
I took a picture of the pressure...
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Forum: S-Series Tech
11-04-2017, 08:36 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Thank you two for quick reply.
Tomorrow, I will remove the clutch and compress it again. I think the length is almost 20 mm but I will compress the spring all the way in.
I will stick with...
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Forum: S-Series Tech
11-04-2017, 04:24 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello OldNuc:
God gave me a free pass today, it is 65 here.
I have removed the LUK flywheel and put back the Brute flywheel which I have removed before. I took a picture of the LUK flywheel...
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Forum: S-Series Tech
10-30-2017, 12:00 AM
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Replies: 50
Views: 6,125
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Forum: S-Series Tech
10-29-2017, 10:01 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello Rock Auto sent me 04-193 (self Adjusting, for 2000-2002)not 4-115 (Push Type Diaphragm for 91-99). 4-115 is not even listed as replacement part. It is all messed up here.
there were no pins...
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Forum: S-Series Tech
10-29-2017, 06:54 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello All again:
Here some more updates:
I have removed the brute flywheel and clutch and installed luk brand parts.
First impression, Luk parts look nicer. I noticed the flywheel does not...
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Forum: S-Series Tech
10-23-2017, 09:27 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
I finally pulled the trigger and order an LUK set with tie rod ends and another ball joint.
Lets do it right and move on. I might sell my replacement brute on ebay if somebody wants it. I will...
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Forum: S-Series Tech
10-22-2017, 07:16 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello:
This is exactly what I donot want to hear. I myself am debating a new clutch set and I'm leaning towards to get lux kit also. I'm upset because I bought brute flywheel and clutch kit and it...
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Forum: S-Series Tech
10-22-2017, 03:49 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello All:
Here is an update about my problem.
After further tests, I noticed that if i floor the clutch pedal (if I step on it), it is a lot easier to shift into the first gear, still not what...
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Forum: S-Series Tech
10-22-2017, 11:43 AM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello,
I put valvoline dexron 3/mercon 3 in.
I used brute clutch set, cheapest one on the market (rock auto: #MU520221). they have another model as OEM on (rock auto #MU20221).
I will try...
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Forum: S-Series Tech
10-22-2017, 12:35 AM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello,
I cleaned the antifreeze first.
The shifting problem was not there before I changed the clutch and fluid.
I watched a couple of failed synchronous gear videos. I donot get any...
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Forum: S-Series Tech
10-21-2017, 05:05 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello:
I did the basic clutch test. I run the car, put it in the first gear with clutch pedal in. I waited 3 minutes without any rolling. I did this test twice without any rolling at all.
I...
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Forum: S-Series Tech
10-15-2017, 01:13 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello All:
1. I used the drain plug to remove the green antifreeze and put in the Dex cool. I could only put 3 Qt dex cool in.
2. Further tests showed that I could put the car in the first...
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Forum: S-Series Tech
10-15-2017, 11:27 AM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
HEllo All:
I would like to thank you all for all of your support. It would take much longer without your help.
Here is some updates about my clutch replacement.
Yesterday, I put...
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Forum: S-Series Tech
10-06-2017, 06:41 PM
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Replies: 50
Views: 6,125
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Forum: S-Series Tech
10-05-2017, 08:41 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello, I donot know how cured it is between the pieces but, the part that is squeezed out as I tightened is still in liquid form after 7 days. Is it fair to assume i'm ready to install the...
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Forum: S-Series Tech
09-28-2017, 10:49 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello All:
I have pressed the quill seal out, but could not put it in. I have a mechanic press it in for me.
5 minutes ago, I have done assembling the transmission with loctite gasket 515 and...
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Forum: S-Series Tech
09-16-2017, 11:37 PM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Hello All:
I have a question for experts below however i have a good news. Today I removed the quill seal by a home made tool. :)
1. a pipe nipple ( Pipe Nipple, 2-Inch X 4-Inch from ACE...
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Forum: S-Series Tech
09-05-2017, 12:23 AM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Thank you for this input.
Actually I was planning to use a torch to heat up the case for a quick expansion but it looks like heat gun is a better option.
Should I replace the roll pin also?...
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Forum: S-Series Tech
09-05-2017, 12:17 AM
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Replies: 50
Views: 6,125
Re: 2002 Saturn SL1 Quill Seal Removal
Thank you for your reply.
I do not have those special tools but I plan to do something very close: I plan to use a bolt, a washer on inside, a big pipe maybe 6 inch long, and a washer and a nut...
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Forum: S-Series Tech
09-04-2017, 10:22 AM
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Replies: 50
Views: 6,125
2002 Saturn SL1 Quill Seal Removal
Hello All:
I'm really happy that this forum is still alive. It shows that i'm not alone in this universe sticking with my saturn.
My clutch developed hot spots. As I work on my clutch. I...
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