Forum: S-Series Tech
11-13-2017, 11:37 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Run it for awhile and see how it goes. The dex/merc universal fluid is too thin actually and the Dex-6 is even thinner so the fix gets rather expensive if required. The thicker fluids will increase...
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Forum: S-Series Tech
11-12-2017, 10:27 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
How long depends on many unknowns.
Exactly what are you using for fluid?
If you disengage the clutch and wait for a 2 count the shift from neutral to 1st should be easier and the blocking ring...
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Forum: S-Series Tech
11-11-2017, 08:10 PM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
If it works at all the hydraulics improve with age, likewise the clutch. If you can get into first with the engine running and car stopped then it is fine. Downshifting to 1st serves no real purpose.
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Forum: S-Series Tech
11-06-2017, 01:37 PM
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Replies: 50
Views: 6,124
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Forum: S-Series Tech
11-04-2017, 05:20 PM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
You are supposed to transfer the pins from the old flywheel to the new one. They punch out from the back side. The holes for pins are present. More than likely your issue is air in the hydraulics....
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Forum: S-Series Tech
10-30-2017, 09:31 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Spend the winter digging up a functioning hydraulic system and store it with the remote reservoir above the MC with the MC in mouted in car orentation and the slave hanging down below that.
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Forum: S-Series Tech
10-29-2017, 10:25 PM
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Replies: 50
Views: 6,124
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Forum: S-Series Tech
10-29-2017, 07:45 PM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Did you buy the 4-115 version of the LUK clutch? IF yes, it works out of the box. There should be holes in the flywheel for the guide pins, they are required and not optional.
If the plastic tip...
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Forum: S-Series Tech
10-22-2017, 04:06 PM
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Replies: 50
Views: 6,124
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Forum: S-Series Tech
10-22-2017, 12:57 PM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
The correct replacements for any year Saturn clutch have been discussed at great lengths on here and the off brand low cost clutches are known to be highly problematic especially in the 3rd gen cars....
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Forum: S-Series Tech
10-22-2017, 12:44 PM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
If you left the trans in gear with the fluid drained for 2 months that is your problem, if it shifts into any other gear easily then it is not a clutch-hydraulic problem.
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Forum: S-Series Tech
10-22-2017, 10:02 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
There is nothing you can do about it as new parts are not available. Those videos are also probably not specific to these transmissions and misleading.
What did you use for fluid and what did you...
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Forum: S-Series Tech
10-15-2017, 01:49 PM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Measure the stroke and if in spec did you wind up the clutch cover before installing clutch? The hydraulics are a single component and replacement cylinders are not advised.
Clutch Wire Test...
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Forum: S-Series Tech
10-05-2017, 10:05 PM
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Replies: 50
Views: 6,124
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Forum: S-Series Tech
09-29-2017, 09:02 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
With 515 run in the bolts lightly oiled with ATF and blotted drip free and torque. The 515 is NOT a gap filling product, torque to specified setting immediately.
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Forum: S-Series Tech
09-17-2017, 09:29 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Yes, and that outer snap ring is required. The gen-3 seal does not have the metal dust cover.
correct link: http://www.saturnfans.com/photos/showphoto.php?photo=57371&cat=500
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Forum: S-Series Tech
09-05-2017, 12:38 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Yes, use the double roll pin that fits the stock hole unless you want to drive like a maniac. Double pinning is over kill and requires a good drill press as a minimum to get it done or a machine...
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Forum: S-Series Tech
09-04-2017, 10:52 AM
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Replies: 50
Views: 6,124
Re: 2002 Saturn SL1 Quill Seal Removal
Beware that any attempt to hillbilly that bearing-seal assembly out of there results in a broken bell housing. The seal is set with Loctite 620 which has a vicious grip and gentle application of heat...
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