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#41 |
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My nicop flare next to factory flare, where I really cranked it down and crushed it as far as it will go with a 12" pipe for leverage on the handle.
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1/28/2019 2002 SL2 w 62k miles |
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#42 |
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This one I did not crush it as much and is a little thicker, more "bubble" like. I think I'd favor this one over the previous thinner one even though the diameter is smaller but has more material for the flare nut to crush against the mating seat. Which one would you choose or neither one?
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1/28/2019 2002 SL2 w 62k miles |
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#43 |
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The final forming is done by the nut and fitting. Try bolting one of your practice parts to an old hose and then see how it looks.
Edit: they look fine.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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#44 |
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Good idea! Hope my flaring tool will have enough clearance. Inline flaring tools are available for tight quarters. Plan is to fish the 2 straight nicop lines from the rear through it's path up the engine bay with plenty of slack, put on the flare nuts in engine bay, make the 2 flares, make the bends using the old lines as guide, fasten flared lines to the master cylinder, fit the lines into the plastic blocks, make the bends to the rear flex hose unions, cut lines to final length then put on flare nuts and make the 2 remaining flares. I hope there will be enough clearance to make the 2 rear flares with my tool and not have to buy the inline tool.
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1/28/2019 2002 SL2 w 62k miles |
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#45 |
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Why don't you put the nuts on and flare them before you get under the car? Just chuck some blue tape over the end to keep dirt out.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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#46 |
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I thought it may be easier w/o the nuts hanging up on things as I fish the lines through. Maybe not an issue? If so, I'll put the nuts on, flare and tape before getting under the car.
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1/28/2019 2002 SL2 w 62k miles |
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#47 |
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My tool with countersink must have been a double flare tool. I wonder if a bubble flare die has a different shape than a double flare die?
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1/28/2019 2002 SL2 w 62k miles |
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#48 |
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Definitely. What dies do you have? If none then it's a single flare tool.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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#49 | |
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1/28/2019 2002 SL2 w 62k miles |
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#50 |
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Looks about right.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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#51 |
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25' roll nickel copper line and flare nuts arrived. Unfortunately the flare nuts are not metric but SAE. The seller says their kit fits Saturn so they must have sent the wrong kit. I'll be reusing the old flare nuts which are still in good shape.
Note the color difference from the roll I bought years ago which I think is CuNiFe which has some iron in it.
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1/28/2019 2002 SL2 w 62k miles |
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#52 |
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What is the angle of the bubble flare for 3/16 (4.75 mm) automotive brake lines? Is it 37 or 45 degrees? How is that angle measured relative to?
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1/28/2019 2002 SL2 w 62k miles Last edited by Silverblu02SL2; 12-01-2022 at 10:59 AM. Reason: more info |
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#53 |
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I've honestly never seen a specification for the bubble flare. The 37 is aviation.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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#54 |
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Just spoke to tech support at fedhill.com, automotive brake lines use 45 degree flares for bubble (DIN or ISO) and double (SAE) flares. The angle is measured relative to the centerline of the tubing.
https://store.fedhillusa.com/technic...howtopdfs.aspx
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1/28/2019 2002 SL2 w 62k miles Last edited by Silverblu02SL2; 12-01-2022 at 12:14 PM. Reason: add more info |
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#55 |
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Bryan, is your flaring tool made by OTC and is that a steel line flare made on it?
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1/28/2019 2002 SL2 w 62k miles |
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#56 |
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Bubble flare is mostly just an unfinished double flare. Follow the steps for the double flare, just don't finish it with the countersink. There are specific dies for bubble flare but those kits are usually harder to find, which is just as stupid as metric lines and fittings being hard to find.
If you don't want to worry about the flare, get/rent/borrow a hydraulic flaring tool. I'm never going back to those junk $30ish kits that every parts store sells. |
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#57 |
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Yes, a bubble flare is kind of doing 1/2 the operation of a double flare like you said. The widely available and cheap "wing nut" flaring tools vary in quality and precision so it's a crapshoot what you get.
This Capri flaring tool is an interesting unit that has the potential to be a really good tool. The description says it's makes double flares but the video says it does both. The clamp blocks are forged, much deeper, w/o threads that mar the line like the wing nut tools. I like that it is operated with wrenches and not a 5" rod screw handle. Anyone here have one and can give a review? https://www.amazon.com/dp/B0859QMSNX...v_ov_lig_dp_it
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#58 |
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Yes to both. That was a practice flare on the old line. My OTC tool has done every flare on 2 S Series and a Buick, plus my son has done some lines on friend's cars with it.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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#59 |
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https://www.amazon.com/dp/B0859QMSNX...lig_dp_it&th=1
Scroll down to bottom of page, step 5 "create bubble flare". Question is: Does it create a DIN/ISO compliant bubble flare?
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#60 |
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It pretty clearly says it creates an SAE double flare. My recommendation is the OTC tool I linked. My experience runs counter to fetch's.
Edit: your practice flares look fine. Did you try and bolt one of them into a fitting? The nut clamps down on the corner and it's hard to go wrong.
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Bryan Cotton '99 SL2, 5SP bought new Rebuilt at 204,067 September 2017 Engine, subframe, diff pin mod, brake lines, headliner, alternator, and so on! '98 SC2, 5SP bought 2018 |
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