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Old 02-12-2017, 05:50 PM   #1
truck1985
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2004 ION-3 Sedan
Dizzy Clutch won't disengage

I have a 2004 Ion level 3. I've had issues with the clutch recently. It was feeling very spongy and not disengaging fully. I tried bleeding the system, but that didn't help. I replaced the master cylinder and tried bleeding the system again, to no avail. I had the clutch kit, including the slave cylinder, and flywheel replaced. The shop that did the work had to use their air compressor to push air into the system to manage to bleed the slave cylinder. This fixed it, for about a day. Now it won't disengage again. I bought a pressurized brake/clutch bleeder. After getting the system under pressure, I pumped the clutch continuously for over half an hour. That seemed to work, until I let the car sit without pressure on the hydraulic system for a few hours. Now it won't disengage at all again. What would you guys recommend I look at next? Should I replace the lines running from the reservoir to the master cylinder and from the master cylinder to the slave cylinder? What is the part that is between the master cylinder and the line going to the slave cylinder? What are the part numbers for these parts?

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Truck1985
2004 Saturn Ion3 Manual
1992 Saturn SC Auto
No mods

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Old 03-09-2018, 10:32 PM   #2
pancholin
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Default Re: Clutch won't disengage

It's funny, I have been looking for clutch pedal threads and most if not all go unanswered.

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