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Old 10-23-2019, 11:37 PM   #5
19boneatock88 is on a distinguished road
Join Date: Sep 2018
Location: Glenville WV
Posts: 114

2004 ION-2 Sedan
2006 ION-2 Quad Coupe
Default Re: Preparing to do a header and full exhaust, what to expect?

I wanted to update this, forgot to lol. We ended up installing the header I got from eBay from blackhorse racing. It didn’t fit at first but we reshaped the number three exhaust runner to clear the thermostat housing and it worked fine, has yet to leak. Used a ZZP downpipe flange/flex pipe and all was good. Used a 18” Thrush glasspack as a resonator and a Thrush welded muffler and poked the tip through the bumper cover with a Thrush engraved plate above for decoration and to make my car unique

Jerama- WV

2004 Saturn Ion-2 sedan
L61/F23(FY1 swap), 178K
Too many mods to list in sig...

“Stock” is nowhere in my vocabulary...


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